Block plane sized smoother

Finished up this block plane sized infill today. It is 6" x 1-3/4" with a 1-3/8" wide 3/16" thick blade bedded at 47-1/2 degrees. Infill is east indian rosewood. With this plane you have all the advantages of an infill plane in a plane small enough to use where you would usually use a block plane.  I took a couple of pics next to my Veritas NX-60 to give a comparison of size. Although not a low angle plane it works great on end grain too. This is the first time taking the lever cap to such a high polish. I think I like it!

Smoother Available

Made this one a while back and its looking for a home. Infill is black and white ebony and the blade is bedded at 52-1/2 degrees. If you are interested give me a shout. Christmas is just around the corner.

Progress on the mitres....

All three of the mitres are now dovetailed, one has been peined together and infilled with madrone burl that I stabilized with acrylic.

This is how the pins are filed with the dovetail shape to provide the space for the peined metal to move into to form the locking double dovetails.

Tennons pass through the sole at the front and back of the plane.

The plane in the background is another block plane sized smoother that i am making for someone. It will be infilled soon with East Indian rosewood.

3 Bent Back Mitres

 

The tale of these 3 bent back mitre planes began before this blog. Its from the stage above I will begin. Earlier steps of bending the sides I will document in a future post.

This type of plane is fairly uncommon in North America, having its roots in Europe. I have for quite some time been following the blog of Bill Carter in the U.K. Who makes a lot of this type of plane.

All the other makers of this type of plane cut the pins in the sides of the plane and then bend to form the shape of the plane. This means you have to be very accurate when you bend so that the dovetails on both sides are perfectly adjacent to each other. I wanted to try bending first then cutting the dovetails (pins really). Here is the piece for the front of the plane. The dovetails will join this piece to the sides. once peined together the joints will almost disappear.

I tried a variety of methods to cut the pins on the bent sides. I tried milling but milling this alloy of brass is not easy as its quite "sticky". I eventually settled on roughing on the band saw then cleaning up on the milling machine. Did not take any pics of the process but this is what I ended up with. I angled the pins approx 10 degrees with a hand file. This is difficult to see here but you will see it when I mark out the dovetails on the sole.

Over the last couple of weeks i have been working on the soles. Although this is a simple looking plane when complete the construction is quite complex, especially the sole. The sole is made in 2 pieces that join together with a tongue and groove joint. I cut the tongue on the mill and the groove by hand with the hacksaw. I use a large sole plate to form a partial frog.  Here it is before the joint is refined with hand files for the perfect fit.

 The Groove is being fine tuned with files.

Here is the front escapement ramp.

 I start with a zero mouth opening that can be lapped open later after plane assembly. This will give me the smallest possible mouth opening.

The sole is clamped to ensure a tight joint and the dovetails marked directly from the pins.

My portaband clamped to my bench is used to rough out the dovetails.  A hacksaw could easily do this too.

One of my favourite tools. A Butterfly die filer.  I use this to refine the dovetails. This old machine does a great job. Its not fast but very controllable and accurate.

That's all for now.

Wayne

Preventing the pain

Yesterday I attended the Tools of the Trade show in Pickering, Ontario. For anyone that lives in Southern Ontario who is interested in old hand tools this show is a must. Its held in spring and fall each year and i've not seen as many old hand tools anywhere else. Yesterday I told myself I would only buy things I needed and would try to buy items specifically for for plane making. This is one such $5 purchase. My woodworking joinery bench is perfect height for planing material. When making planes haunched over it my back complains especially after a long filing session. This vice mounted on an old table leg 3x3 in my face vise raises the work and makes filing much easier closer to my eye level. While this set up may look very strange it is actually very sturdy and works well. If I want to work on another side of a plane I can just rotate the 3x3 in the face vise and clamp it down. Yesterday I spent 5 hours wandering between the vendors at the show, saw many awesome infills both old and new mostly stuck to my plan. I think I will get my moneys worth from this $5 purchase.